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Success Case Story

Combicham

Combicham

Application: Drilling Through Hole
Material: Group 10 – High alloyed steel, cast steel and tool steel
Industry: Job-shop
Machine: Milling Machine – Vertical 12KW
Coolant: Emulsion / Internal 20 BAR
The Target: Increase productivity

Competitor

ISCAR

Drill

SD524-26-104-32R7​

MNC 260-130 A32-150-06-5D​

Insert

SPGX0903-MC​

SOGX 060304-W ICP150​

Insert Grade

DS4050​

IC808/908​

Tool/Insert Material

Carbide Coated​

Carbide Coated​

Hole Diameter (mm)

26​

26​

Hole Depth (mm)

90​

90​

Cutting Speed (m/min)

110​

130​

Spindle Speed (rpm)

1347​

1592​

Feed (mm/rev)

0.1​

0.17​

Table Feed (mm/min)

135​

271​

Holes per Cutting Edge for a new Corner

48​

120​

Primary Wear

Flank Wear​

Flank Wear​

Surface Quality

Bad​

Good​

Chip Type

Tight​

Tight​

Metal Removal Rate  (cm3/min) 

71.5​

143.65​

Test Results:

With the COMBICHAM, we were able to significantly reduce the machining time on a machine with low power.​

Tool is running smother than competitor’s tool and delivers a better surface quality .

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Success Case Story

Emuge 16 mm Endmill used at Hicon Technocast

Emuge 16 mm Endmill used at Hicon Technocast

Success Story of Our Emuge Endmill 16 mm used in Component : Connection Plate  at Hicon Technocast – Metoda in material SS 304 –against Shining & Blood.

Objective of Trial was Increase life of components

Please find the below trial details and attached TQ of complete application details :-

  • EFI20001.016 – 16 mm Top Cut Endmill
  • Finishing  – Face Milling Operation, OD and ID
  • Component – Connection Plate
  • 2000 RPM
  • 350 Feed
  • Ap – 0.1
  • Ae – 16 mm
  • Depth of cut – Used for finishing operation to remove 0.1 mm Stock Blood Competitor
  • 20-22 piece Shining Competitor – 15-17 piece
  • Cycle time – 11 min
  • Milling Cycle Time
  • 1.5 Hour for whole job
  • Hass VMC VF2
  • Current contact time life of 3+ Hours

Our Life – 45+ Components with very good finishing

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Success Case Story

Success Story of Our Witmans Oil used at Hicon Technocast – Metoda (Used in material Cast Stanless Steel) against Quaker Oil.

Success Story of Our Witmans Oil used at Hicon Technocast – Metoda (Used in material Cast Stanless Steel) against Quaker Oil.

Objective of Trial was CPC Production.

Hicon Technocast got below benefits:

  • Reduce Oil Consumption by almost 30%
  • Improve Tool Life by almost 50% In Drilling , Deep Hole Drilling and Boring

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Success Case Story

Cosmos – Digifac (our principal for IIOT Product machine monitoring system) at customer Precision Manufacturing company.

Cosmos – Digifac (our principal for IIOT Product machine monitoring system) at customer Precision Manufacturing company.

In this below improvements done.

  • identifying real downtime and reduction
  • improving in productivity (optimum utilization of the machines)
  • optimum programing
  • minimize the gap (operation time and cutting time, minimize air time in programs) etc.

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Success Case Story

Heat Exchanger-ISCAR Sumo Cham Drill-Stacked Plate

Heat Exchanger-ISCAR Sumo Cham Drill-Stacked Plate

D32.5 stacked plate drilling test report.
Our Sumocham works best in stacked plate drilling.

RESULT

  • Tool life increased 25% Min
  • Better quality & small chips
  • Smooth cut

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