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Unity Auto Correct Gauging System For Zero Defect Production
Auto Correct Gauging System For Zero DefectProduction
UNITY GAUGE AND TOOL CO PVTLTD
AUTO CORRECT DRO
WHAT IS AUTO CORRECT ?
UNITY has simplified IoT connectivity with a ‘state of art’ device called ‘AUTOCORRECT’used for CNC LATHE AUTO offsetcorrection.
AUTO CORRECT is key to Industry 4.0 which does offset correction based onthedigitalgauge measurement executed automatically using digital processingtechnology.
FEATURES OF AUTO CORRECT
AUTO CORRECT is plug and play and connects to most modern machine tools via ethernet.
Protocols supporting plug-and-play ethernet connectivity include: Fanuc, Siemens.
Allow operators to add human-context to machine data with a touch screen.
With touch screen, operator can set parameters, clear alarms and manage/record quality data from AUTO CORRECT itself.
Offset correction history can be downloaded into any portable storage device which can be used for performance analytics.
Connectivity of AUTO CORRECT &DIGITAL GAUGE is monitored continuously and indicated by flashing LED light.
Alarms messages to be displayed in screen for the following:
- Measured Data Positive Out of Range
- Measured Data Negative Out of Range
- Component Not Checking After Machining
- Gauge Calibration Required
- Tool Life Change Over
- Connectivity Fails
Dimension Type (OD or ID) selection available.
CUSTOMIZED/OPTIONAL FEATURES
AUTO CORRECT can serve customized features based on the industry and domain requirements.
AUTO CORRECT is a portable device which can be connectedto the CNC machine in Wi-Fi mode.
Alerts and notifications can be sent to mobile devices, to take right action at the right moment.
Alarm and notifications can be managed and customized by AUTO CORRECT when the calibration and corrections are implemented during the running cycle.
As AUTO CORRECT is IIoT driven technology, it can accommodate any customized features required for the particular industry.
KEY BENEFITS OF AUTO CORRECT
AUTO CORRECT will help you to correct the offset value automatically based on the Digital Gauge Measured value.
The upper and lower limits for auto correction can be set at closer band width. This will improve the CPK without any other correction.
Productivity is improved by eliminating the time required for offset correction.
Human error is eliminated during offset correction and thereby eliminating the accident.
Skilled operator requirement for machine running is eliminated.
All the measured values are recorded with time and can be retrieved.
Machine interlocked with component measurement and rejection/poor quality is eliminated.
AUTO CORRECT KEY TO INDUSTRY 4.0
WITH AUTO CORRECT
CNC lathe production can be managed by unconventional or less human intervention as AUTO CORRECT correct‘s the offset automatically. Accidents and human errors can be avoided. CPK is good and accurate as AUTO CORRECT corrects very closer to tolerance limit.
WITHOUT AUTO CORRECT
Shortage of skilled operators to run CNC lathe machine to check and correct offset. Human errors occurs which results in accidents while correcting offset. CPK value of the components are poor as operator manually adjusts offset maximum tolerance level.
WITH AUTO CORRECT
Offset adjustment time is saved as the AUTO CORRECT does in real time basis.
COPQ would be always in decreasingtrend as component rejections due to off set adjustment are zero
WITHOUT AUTO CORRECT
Offset adjustment is time consuming and operator need to do manually and will do only at random basis
COPQ value would be higher as componentrejections are higher
WITH AUTO CORRECT
Component rejection is null as the machine will not run if the component is not checked by AUTO CORRECT. Inspection record and all offset correction is stored and available for the analysisanytime and anywhere. AUTO CORRECT would take your production shop one step closer to Industry 4.0 and wouldimprove your production efficiency and productivity.
WITHOUT AUTO CORRECT
Operator check components randomly and just write the inspection record without testing. A defective component can reach customer. Rejection will behigh. Inspection record is stored manually by operator which could be manipulated Quality of your components and the rejection rates of your production would be always the major challenge for your shop
AUTO CORRECT MODELS
AUTO CORRECT is used for all CNC machines which has RJ45/Ethernet Port.
Touch / Key Pad – Basic will be used for all CNC machines which does not have RJ45 compatibility for automatic offset correction.
AUTO CORRECT can support following operator controls.
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- fanuc-logo
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- siemens-logo
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